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Potential Failure Mode & Effect Analysis (1 Days)

Potential Failure Mode & Effect Analysis

FMEA - Failure Mode and Effects Analysis or Failure Modes, Effects and Criticality Analysis (FMECA) is a logical technique used to identify and eliminate possible causes of failure. FMEA technique requires a sequential, disciplined approach to assess systems, products or processes in order to establish the modes of failure and the effects of failure on the system, product or process. This is to ensure that all possible failure modes have been fully identified and ranked in order of their importance.

The FMEA discipline requires the engineers to document their evaluation with regard to the failure mode, effect and criticality (FMECA). The analysis work can be applied at any stage; design, manufacture, test, installation or use, but it is best performed at the design stage.

In a simple system, FMEA may be performed on the total system or product but with more complex systems it may be necessary to break the product down into various sub-systems or sub-assemblies.

Increasingly, contracts are requiring Failure Mode and Effects Analysis (FMEA) to be performed as a condition of placing the order. Also, the use of FMEA minimises the company's likely exposure to very expensive product liability claims.

Process Failure Mode and Effects Analysis (PFMEA) is often developed at the time when a new product or process is being introduced. This activity is very beneficial when ordering tooling and equipment as well as determining process controls. PFMEA is a collection of possible causes and mechanisms for failure modes, as determined by a team. It can also play an important role in day to day improvement and problem solving.

Course Objectives

  • Be aware of the aims, objectives and benefits of FMEA.
  • Be aware of the other Risk Analysis techniques such as; Fault Tree Analysis, Hazard and Operability Studies (HAZOP), Hazard Analysis Critical Control Points (HACCP), PDPC.
  • Identifying the most appropriate Risk Analysis tool to employ. Identify the need for completing an FMEA. Capable of interpreting for application purposes the FMEA process.
  • Be capable of completing an product and process FMEA.
  • Coherently answer questions regarding the FMEA.
  • Provides the opportunity to make real major financial saving through QM&T's pre and post course supported assignment scheme.
  • Be QM&T validated and certificated as a Risk Analyst and FMEA provider.

Course Content

  • Origin of FMEA & success story of Japanese
  • Basic FMEA approach
  • Process Flow diagram
  • Analysis through Process FMEA
  • Reverse FMEA approach
  • Document linking system
  • How to construct an FMEA for bringing improvements in the processes
  • Control Plan construction

Who should attend to the training?

Following are the roles for whom training is suitable.

  • Quality Professionals and Senior Management wishing to introduce and complete an FMEA.
  • Quality Auditors
  • Service and maintenance Engineers
  • Process Designers and Reengineers

Program Outline

  • Explanation of the principles of Risk Analysis
  • Introduction to other Risk Analysis Techniques; Fault Tree Analysis, Hazard and Operability Studies (HAZOP), Hazard Analysis Critical Control Points (HACCP) and PDPC.
  • Explanation of the principles of FMEA
  • FMEA's at the design stage
  • FMEA's of processes
  • Case studies of typical situations and applications

How to Join

Customer Care: 044-43570959
Mobile : +91 94440 84652
mail ceo@marsconsultants.com


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